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Development Activities

Development Activities
Planning | Phase 1 | Phase 2 | Phase 3

The evaluation and development effort consist of the following activities:


Planning

Status: Completed

Phase 1: Evaluation of Current Packages and Materials

Status: Completed
  • Assessment of current packages with 260°C reflow (complete)
    • Include material and device compatibility
    • Use NEMI reflow profile for preconditioning
    • Selection of packages for evaluation (17 types)
    • Package reliability testing
    • Failure analysis
  • Assessment of Pb-free lead finish options complete
    • Available plating processes
    • Compatibility with eutectic and Pb-free board assembly
    • Cost and feasibility of implementation
  • Assessment of Pb-free solderball options complete
  • Assessment of subcontractor strategy and readiness
  • Recommend options for production development

Phase 2: Development of Fully Pb-free Packages

Status: Completed
  • Defined development plan
  • Identified material changes required
  • Defined new solderball/leadfinish candidates
  • Defined reliability requirements
  • Developed manufacturing processes
  • Demonstrated capability for package qualification
  • Report on study of surface finish effect on solder joint reliability (EPTC 2004)

Phase 3: Production Implementation

Status: Completed
  • Production facility equipment changeover began in Q2 2005
  • Production transition to Pb-reduced manufacturing for microprocessor and chipset products began July 2005



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